Welcome to Fayaz's World!
Hi there! I’m Fayaz Ali, a skilled professional with expertise in Mechatronics Engineering. I build automated and robotic systems from concept through validation, working at the intersection of mechanical design, embedded control, and process automation. I've industrialized a semi-automated production line, prototyped closed-loop control systems, and validated robotic behavior in simulation before it touches hardware.
About Me
My work sits where mechanical, electrical, and software engineering meet. At MilliporeSigma I transitioned manual lab processes into a scalable semi-automated production line — designing the process, qualifying 20+ products, and cutting cost of goods ~70%. Earlier, I designed an electro-mechanical cricket-ball launcher end to end: Arduino-based motor control, an ESP8266 wireless interface, and closed-loop release timing. I'm drawn to problems where control logic, sensing, and mechanical design have to work as one system.
What I Do
I specialize in robotics, autonomous, and smart systems. My portfolio includes projects ranging from pump design arbitration to automated mechanical system design using laser technology and 3D printing. My goal is to propel the boundaries of what’s possible and contribute to the advancement of intelligent systems that make a positive impact on society.
Let's Connect!
Feel free to explore about my work, detail resume and passion. Don’t hesitate to reach out to collaborate and in building to work something together amazing innovative technology.
Education
Master of Science
Autonomous Systems and Robotics
Bachelor of Science
Mechanical Engineering
Minor in Business
Coursework:
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Advanced Dynamics
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Circuit Analysis
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Analog and Digital Electronics
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Systems Analysis and Control
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Advanced CAD/CAM
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Modern Control Systems
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Computer Integrated Manufacturing Technologies.
Coursework:
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CAD/CAM
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Design of Mechanical Systems
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Manufacturing Processes
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Toy and Game Design
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Digital Systems
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Mechanical Laboratory I&II
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Design/Build/Fly
Recognition
Senator
Fifth Year Student Representative
Student Government Association (SGA)
Balanced Man Scholarship
Sigma Phi Epsilon Fraternity
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I was elected by the students of Illinois Tech as their Senator for the campus student body. I was further recognized to represent the Fifth Year students on campus.
I was selected as a Balanced Man Scholarship Finalist in recognition of constructive leadership.
